US DEPARTMENT OF ENERGY ARPA-E BREAKERS PROJECT

ENERGY

Problem

Today's power grid relies primarily on alternating-current (AC) electricity as opposed to direct-current (DC). DC has advantages over AC such as lower distribution losses, higher power carrying capacity, and reduced conductor materials, which make it well suited to industrial applications, transportation, and energy production. However, the risk associated with electrical faults, such as short circuits, and system overloads, continues to hinder the growth of DC markets. Inherently, AC electricity periodically alternates direction, providing a brief "zero crossing," where no current flows. This characteristic allows electrical faults to be interrupted by conventional electro-mechanical breakers. DC networks deliver power without zero crossings, which make conventional circuit breakers ineffectual in fault scenarios. To fully benefit from medium voltage (MV) DC usage, fast, highly reliable, scalable breakers must be developed for commercial deployment.

Our Solution

Marquette University will leverage the technology gap presented by the lack of DC breaker technology. The project objective is to create an industry standard DC breaker that is compact, efficient, ultra-fast, lightweight, resilient, and scalable. The proposed solution will use a novel current source to force a zero current in the main current conduction path, providing a soft transition when turning on the DC breaker. A state-of-the-art actuator that can produce significantly more force than current solutions will also be used. The approach represents a transformational DC breaker scalable across voltage and current in medium voltage DC applications, such as power distribution, solar, wind, and electric vehicles.